Saturday, September 27, 2008

The A/C Mystery

The air conditioning installed in my Mustang is a bit of a mystery. The car was not originally equipped with an A/C. At some point, someone installed an A/C system but I'm not sure where all of it was sourced.

The person who installed the A/C, took the dash pieces from a 1968 Mustang to get all the dash vents. The A/C box appears to be original to a Mustang along with the blower assembly. The fan is a 6 blade fan but I'm not sure it is a Ford piece. The condensor installed is definately not a Ford piece but there are no identifying marks. The crank pulley for the A/C belt has AMCE on it so it is no doubt an aftermarket piece.

I've not decided what to do with these pieces. Once I decide to install A/C, I don't plan to make it look original as it did not original come on my vehicle. Additionally, original components are expensive and do not perform like the complete kits currently available. I might choose to sell some of these items on eBay to help offset the cost of an A/C system in the future.

Here are a few pictures of the A/C items I've taken off the car:


Removal of A/C Box

The heater and A/C do not work in the Mustang. As you can tell by the following picture, the unused tubing is a bit of an eyesore in the engine bay. To clean up the area and give me more room to strip the firewall, I removed these A/C box this morning.



In the first picture, you will notice there is a panel which attaches around the hoses and tubing. I plan to restore this piece and replace the rubber gasket behind it with one which covers the holes. I will then leave the A/C box out until I am in a position to rebuild and buy the needed parts to put it back into operation.

Tuesday, September 23, 2008

Suspension Component Painting

I'm attempting to perform a little work on the Mustang each night. This week, I was able to accomplish the following:

Monday - Sanded & Painted Shock Tower Caps
Tuesday - Painted Upper Control Arms & Roller Spring Perches
Wednesday - Sanded & Painted Engine Crossmember
Thursday - Second Coat on Engine Crossmember
Friday - Sanded and Painted Lower Control Arms

Some of the items painted are the suspension items I recently purchased. While it is clear they were never used, the previous owner seemed to just have them laying around his shop for a while. They were a little scratched and some had a light dusting of yellow overspray. I figured I would paint them because the details count and I'm a little OCD.

The engine compartment is being painted with Krylon 1613 Semi-Flat Black as it is known as the closest match to the factory finish. I used this paint on the shock tower caps.

The suspension components are all being painted with Eastwoods Extreme Chassis Black. I chose to use this paint on the suspension as is more resistant to chips. The only difficult part about the paint is it takes 72 hours to completely harden and requires 24 hours before recoating.


Sunday, September 21, 2008

Refinishing Gas Pedal Assembly

I removed the master cylinder and brake lines for the front brake system today. The fittings were tight from 40 years of grim and surface rust. I was able to remove all but one line without damaging the fittings.

I also removed the clutch pedal rod and discovered the bushings were bad and the equalizer bar had begun to wear away at the bar. I'll likely purchase a new one but I could put another bushing on it and run in for a while as a new one is $20 at NPD.

I removed the gas pedal assembly and throttle bar from the firewall also. This cleaned up much of the first wall so I decided to refinish the gas pedal assembly. I stripped it down and painted it the semi-flat black as original. I'll put it away for installation in a few months.

Saturday, September 20, 2008

Removal of Engine Compartment Components

In the past week, I've been removing some of the engine compartment components in preparation for stripping the firewall. The items removed include the following:
- Carburetor
- Strut Support Bars
- Heater Hoses
- Fan & Pullies
- Fuel Pump
- Coil & Wiring
- Alternator & Brackets
- Steering Parts (Except Steering Box)

I've included a picture of the current condition of the engine compartment.